Friction materials are available in many forms and from many manufacturers. Friction materials, also known as anti-friction materials, can be found in all sorts of industries, including Mining; Manufacturing; Machine Shops; Automotive Industry; Aerospace Industry, and much more! These materials are used so commonly in industrial settings because they help reduce or eliminate any unwanted wear or tear between moving parts, thereby reducing the risk of accidental injury or equipment damage that may result from that wear and tear.
1. Semi-Metallic and Sintered Friction Materials
Semi-Metallic and Sintered Friction Products are ideal for braking applications where high friction coefficients are necessary, such as those found in aircraft brakes or heavy-duty automotive drum brakes. Semi-Metallic products have higher coefficients of friction than sintered products. Semi-Metallic and Sintered Friction Products are ideal for braking applications in motorcycles, ATVs, snowmobiles, and watercraft.
Semi-metallic materials can operate from 1200 to 2000 degrees Fahrenheit. Sintered friction materials work well at temperatures above 2000 degrees. Semi-Metallic and Sintered Friction Products are also valuable in braking applications where good heat dissipation is necessary, such as in the automotive industry or heavy-duty truck service. You can contact Kor Pak for all your industrial and heavy-duty friction materials and services.
2. Gatke Phenolic Bearings and Laminates
Industrial Friction Materials also include Gatke Phenolic Bearings and Laminates that combine the properties of thermoplastics with the high performance of phenolic resins to make a lightweight bearing material capable of operating at temperatures over 300°F (148°C). Gatke’s phenolic bearings come in either a sheet or laminates for thrust bearings, flexure bearings, rotary table bearings, or plain journal bearings.
They are also valuable for engine turbine shafts with speeds high speeds. Gatke Phenolic Bearings and Laminates with friction material inserts provide enhanced efficiency and performance in motorized equipment such as lawnmowers, motorcycles, personal watercraft, ATV’s and snowmobiles
3. Molded and Rigid Friction Materials
The most common form of friction material is the molded block, which has a high coefficient of friction and finds its applications in automotive brakes, industrial clutches, conveyor drive wheels, and rollers. Rigid Friction Materials have a wide variety of uses, including:
Foundry and metal casting applications
- Paper and pulp mills
- Metal stamping dies and tooling
- Steel mills – internal mill liners and mill rolls
- Extruded profiles for conveyor belts and gaskets
- Refractory materials – furnace liners, kiln liners, insulation supports
- Rubber and plastics industry for molding compounds for machine parts
- Molded and rigid friction materials are relatively inexpensive and resistant to most chemicals.
4. Gemini Woven Friction Material
Gemini woven material is valuable in different applications, such as the oilfield and other industrial sectors. Gemini woven friction material offers the ability to block both solid and fluid particles from passing through a barrier. This woven material can effectively handle applications that require a variety of materials, as well as being able to withstand high temperatures while resisting extreme pressure.
Gemini woven material can also be custom-tailored to fit your needs to give you better control over the application of this product within your business and industry. Gemini materials have outstanding performance, making them suitable for various industries and dating back to over 30 years.
Gemini has excellent, consistent abrasion resistance and can handle high operating temperatures without disintegrating. For this reason, Gemini truck Block is known for being remarkably strong and a perfect choice for truck beds and other industrial uses. Gemini woven material is a leading provider of industrial rubber products and services in three major areas: energy, manufacturing, and transportation industries.
5. Standard Gear Tooth Facings
Standard Gear Tooth Facings are crucial in power transmission applications such as gears, sprockets, chains, chain drives, and wire rope drives. Gear tooth facings have several common uses in industrial applications. One of their most basic functions is to reduce bearing loads, ensuring that a machine’s bearings stay operational for more extended periods.
They also improve a gear’s overall strength by providing additional surface area for contact between mating gears and shafts. In addition, they can help increase a gear’s radial load capability by reinforcing its teeth against flexing under load—especially when faced with shock or impact forces.
Choosing the suitable friction material for a specific job is not always easy. Understanding the methodology selection process is the first step to determining which friction material can be best applied to solve a particular problem. However, it’s essential to understand how different applications influence the friction material and device appropriate for your machine. You can contact Kor Pak for all your industrial friction materials needs.